Consistency counts for hygiene management at Refresco
2025-06-01 09:17:56
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As the world’s largest independent bottler of soft drinks, fruit juices, and other beverages, Refresco serves retailers and A-brands across Europe and North America. With 59 manufacturing sites spread across Europe, the U.S., Canada, and Mexico, Refresco is headquartered in the Netherlands and plays a critical role in delivering high-quality beverages globally.
To enhance their hygiene management systems, Refresco collaborated with Vikan and their local distributor, AGIS Industrie Service Viersen. Together, they developed a standardized color-coding system for cleaning equipment specifically tailored for Refresco’s four bottling plants in Germany—located in Herrath, Erftstadt, Calvörde, and Grünsfeld. This initiative aimed to ensure consistency in hygiene practices while maintaining compliance with food safety standards.
Vikan experts conducted thorough site assessments at each facility to evaluate current cleaning processes and identify opportunities for improvement. These evaluations focused not only on improving efficiency but also on addressing challenges posed by highly sensitive operational environments where hygiene standards continue to evolve. The goal was to find solutions that were both cost-effective and compliant with rigorous food safety regulations.
The solution ultimately selected involved implementing Vikan Ultra Safe Technology (UST) cleaning tools within bottle filling zones and areas prone to product contact. Known for their exceptional hygienic design, UST products adhere to the BRC v. 8 Global Standards for Food Safety and ISO/TS 22002-1:2009 guidelines. These tools are crafted from materials approved for food contact, ensuring safety during use while simplifying cleaning routines. As a result, Vikan Ultra Safe Technology has become synonymous with excellence in the food and beverage industry.
Additionally, the site surveys recommended utilizing Vikan’s Hygiene range of color-coded cleaning equipment for general environmental maintenance tasks like floor cleaning. All Vikan color-coded tools comply with EU and FDA regulations regarding food contact materials. Close coordination with the local distributor facilitated seamless adoption of this standardized approach across all four German locations, ensuring proper tool delivery and usage.
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One of the standout advantages of adopting a unified color-coding system became evident in Refresco’s ability to streamline operations and enhance productivity. According to Clemens Müller, Refresco’s manufacturing director, this strategy significantly improved overall hygiene management practices. It allowed supervisors and staff at various facilities to share knowledge, compare methods, and address common cleaning challenges more efficiently. Furthermore, it reduced the need for excessive tools without compromising hygiene standards, resulting in cost savings.
For businesses like Refresco that prioritize hygiene, having a robust framework for transferring expertise is invaluable. This holistic approach to hygiene management ensures they remain competitive in an increasingly demanding market landscape.
Looking beyond Germany, Refresco continues to explore innovative ways to optimize their global operations. Recent developments include optimizing allergen control strategies through strategic use of color-coded equipment and site segregation techniques. Such measures help minimize cross-contamination risks while enhancing operational efficiency.
In addition to these efforts, Vikan offers Declarations of Compliance (DoCs), which serve as guarantees that their plastic cleaning tools are free from harmful substances that could compromise food safety. These documents underscore Vikan’s commitment to transparency and quality assurance.
To stay informed about the latest advancements in hygiene management, readers can explore recent blog posts covering topics such as allergen control optimization, understanding Vikan DoCs, and insights into preventing Listeria contamination in food production environments.
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By embracing cutting-edge solutions and fostering collaboration between stakeholders, Refresco demonstrates its dedication to upholding the highest hygiene standards. Their journey reflects a forward-thinking mindset committed to delivering exceptional results consistently.
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