Binding quality management

In recent years, with the large number of applications of automatic glue-binding production lines and wireless glue-binding technologies, single-machine production has become on-line production, which has greatly changed the effective self-inspection, mutual inspection, and full-time inspection in the past. Start to rise. In order to meet the needs of development, the binding quality management system should be changed accordingly.

1 Technological system

The technologist must have a "Product Sample Manual" when issuing the production and construction order, and must indicate the full name of the title, code name, draft, number of pages, number of posts, number of prints, total paper order, number of text pages, illustration pages, and No upper and lower ring lining, whether there is a lean, tied and other requirements. At the same time explain the precautions, process measures and requirements. In particular, when the same copy and variety are entered into the workshop at the same time, there must be measures and clear requirements on how to prevent mistakes and inconsistencies. If a book needs to be cleared after the completion of a book, all pages of the book are placed by dispatchers and exchangers in a specialized storage place, etc., and the remaining pages are counted and bundled. Finally, the quality inspector signs the “Sample Manual” and does Clear division of labor, mutual understanding of process requirements, and unified command.

2 Internal signing system

First, on the shift quality inspection to make hair samples, according to the construction list and sample books to verify the title, the first number, to predict the possible problems in production, to facilitate the guidance of production. Each podium should have a hanging sample to prevent mistakes, and quality tracking card to prevent dragging wrong signatures. After the first sample of the wool comes out, the unit self-tests; enters the package process to check the condition of the milling back and pulling groove; after entering the book cutting process, it first checks the size, the glue condition, the thickness of the adhesive layer, and whether it meets the requirements of the construction list. After the team has passed the self-inspection, it will be sent to the workshop to leave a sample for signature, and the machine will be produced according to the sample. After the start of mass production, the company will be submitted to the company for quality inspection and signing at all levels. Prevent Zhang Guan Li Dai and other principle errors.

3 sampling inspection system

On-duty professional quality inspectors carried out batch destructive experiments on each class of waste books, so that the pull force was about 7 kg to prevent the distribution of posts. Sampling a book to prevent it from ignoring quality as long as it is produced; as long as the progress does not require quality; as long as the task is completed irrespective of quality.

4 Staff Management System

According to the qualification rate of each process product is based on the level of wages? For Grade A products with a passing rate of more than 98%, 40% of the piece rate is awarded; for 96% to 98% of products with Grade B, there is no penalty; at 90%~ 96% of the C-level products, deducted 40% of the wages of items; D-level products not reaching 90%, ordered to return to the investigation, and according to the accident, timely notification, into the quality exposure column? Only the quality inspectors do a good job On-spot sampling records, the results of spot checks announced on the same day, spot checks and cashing in the same month, quality work can only be implemented? The workshop judged the quality of the process according to 8% indicators, so that it played an indicator role in promotion and processing capital. Everyone has a clear goal in their work and gradually develop a culture of quality first.

In the quality management to give full play to the role of people, the formation of full quality management. Through a multi-form, multi-channel quality awareness education. Train personnel in different positions in batches and grades in order to be qualified for the position; make full use of existing rules and regulations, implement work responsibilities; establish and improve quality management systems, implement quality assessment rules, and stabilize batch quality qualification rates; carry out various forms Quality problems will be solved one by one for problems emerging in new processes and new technologies, and rewards will be given for their contributions. Only in this way can a dynamic binding quality management become a process that guarantees the quality of the next process, and the next process can make up for the deficiencies of the previous process in order to do a good job in quality management of paperback binding. (Wen/Cheng Jiamin)